Custom Solution | Production Helium Leak Test System for Automotive Components

SKU:

X-1P33861

A global supplier of Automotive Components for electric vehicles required a custom turnkey production-level helium leak test system capable of testing 4 parts at a time improving its overall cycle times.

We engineered a fully integrated custom system utilizing the combination of our feature-packed TITAN VERSA helium leak detector and ATLAS leak test process controller. Mounted on a ruggedized cart and paired with custom designed fixtures, this turnkey system delivers the versatility of testing multiple parts in unison, as well as the ability to quickly swap out the testing fixture to accommodate the testing of different components

Custom Solution | Production Helium Leak Test System for Automotive Components

Custom Solution | Production Helium Leak Test System for Automotive Components image 1

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IndustriesAutomotive & Transportation Power & Energy

Application: Helium Hard Vacuum
System Platform: TITAN VERSA LD (Horizontal Dry)
Process Controller: ATLAS Leak Test Process Controller
System Configuration: Ruggedized cart with leveling feet
Custom Tooling: 4-up drawer style fixture with auto clamping, part presence sensors, safety paneling and interchangeable nest fixture

Application	Electric vehicle components
Industry	Automotive
Tracer Gas	Helium
Leak Rate	1 x 10^-8atm cc/sec (helium)
Leak Detector	TITAN VERSA LD (Horizontal Dry)
Controller	ATLAS Leak Test Process Controller
Cart	Carbon steel (painted) with leveling feet
System Power	120 VAC \| 60Hz \| 1 phase

TITAN VERSA LD (Dry Pump)

The TITAN VERSA LD (Horizontal Dry) configuration is an incredibly powerful and versatile helium leak detector based on an innovative and proven core technology. It is designed for high performance and is built for speed. It is most commonly mounted on a maintenance cart, bench top, or custom cart. Typical applications include industrial and clean room production environments, high-performance maintenance, large volume leak detection, and stand-alone production.

Founded on a core leak detector module, our configurable design, together with its high sensitivity and pumping capacity, gives you the flexibility and performance your application requires. Whether you need a service and maintenance tool or a production leak testing instrument, the TITAN VERSA is the versatile solution to your leak detection needs.

The TITAN VERSA is the only helium leak detector engineered and manufactured in the United States.

ATLAS Leak Test Process Controller & Screen

ATLAS Leak Test Process Controller – Charge Only, Standard Pressure

This ATLAS Leak Test Process Controller configuration is ideal for users who need either automated helium bombing charge control or automated pre-fill of their parts before leak testing. The ATLAS Controller allows for fully automated part charging process, up to...

IndustriesAutomotive & Transportation Power & Energy

Related Products

Helium Leak Detectors

TITAN VERSA LD (Dry Pump)

Browse accessories, maintenance parts, software downloads, and preventive maintenance service videos.

High performance, built for speed
- Mount on a service cart or bench top
Pump mounted internally in rear
- Wet (L): 15 m³/h | 8.8 CFM single-stage rotary vane pump
- Dry (LD): 6.5 m³/h | 3.8 CFM dry scroll pump
Typical applications
- Industrial and clean room production environments
- High-performance maintenance
- Stand-alone production
- Large volume leak detection

The TITAN VERSA Warranty, Service, and Support package is the best in the industry.

Warranty

Leak detector – 1 year
Ion source – 2 years
Calibrated leak standard – lifetime

Service

Global network of Authorized Factory Service facilities
Full range of service options, including self-service maintenance kits and comprehensive service contracts

Preventive Maintenance (PM) Service Agreements – simple, flexible and tailored to your needs

15% discount on PM Service contracts at time of purchase
72-hour uptime guarantee
Dedicated product support team
Free calibrated leak standard exchange
Discounted labor rates for other services when in a service agreement

Multiple Purchase & Rental Options

Standard purchase
2-year lease-to-own
Annual rental*
Short-term rental*

* Save 50% on rentals when combined with PM or repair services

Technical Support

Unmatched technical support from engineers and technicians with over 50 years of combined experience brings you industry-leading support, including:

Expert test fixture design
Leak test process consulting
System integration support
Training seminars
Leak detector repair service

ATLAS Leak Test Controllers

ATLAS Leak Test Process Controller – Charge Only, Standard Pressure

This ATLAS Leak Test Process Controller configuration is ideal for users who need either automated helium bombing charge control or automated pre-fill of their parts before leak testing. The ATLAS Controller allows for fully automated part charging process, up to 140 psig. Contact us to discus custom options and configurations.

Features

Automated charge control for helium bombing or pre-filling parts before leak testing
No leak detector integration
Fill pressure to 140 psig
Fully automated controller with flexible process control options
Flexible for the following test leak test configurations: helium charge, hard vacuum, HATS, sniffing, accumulation
Software allows for fully automated tests along with system calibrations – up to 100 configurable test recipes
Test ID data: manually via touchscreen or optional bar code reader
Controller includes spare I/O (digital and analog) to provide customized solution if needed

All prices are in US$. Website pricing is good only for the USA. Please call for International pricing.

Resources

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Allen Bradley or Siemens PLC

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