Custom Solution | FLEXSTATION Leak Test System for Air Brake Actuators

SKU:

X-1P24168

A leading manufacturer of air brake components wanted to migrate from their existing bubble leak test system to a helium leak test system for testing their air brake actuators. The system would require tooling for multiple part models. Additional requirements included:

  • Ability to inteface hard tooling with parts with loose dimensional tolerancing
  • Simple operator loading process with hard tooling
  • Address permeation issues of the actuator bladder
  • Option for operator or robot loading
  • Option for helium mixing

We engineered a helium hard vacuum leak test system with dual test chamber tooling interfaced to the FLEXSTATION.

  • Custom tooling for to fit multiple models of air brake actuators for trucks and buses.
  • FLEXSTATION configurable software and hardware
Application: Leak testing air brake actuators
Industry: Braking & Suspension
Production Volume: Medium to high
Tracer gas: Helium
Controller System: FLEXSTATION
Leak Test Method: Helium hard vacuum
Leak Rate: 1.0 x 10-4 atmcc/sec
Cycle Time: Less than 60 seconds
Configuration: Portable cart

 

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