Custom Solution | Dual Chamber Turnkey Leak Test System for Auto Safety Components

SKU:

X-1P32194

We engineered four custom leak test systems using the helium hard vacuum leak test method and dual, custom tooled vacuum test chambers for fast cycle times.

Custom Solution | Dual Chamber Turnkey Leak Test System for Auto Safety Components

Custom Solution | Dual Chamber Turnkey Leak Test System for Auto Safety Components image 1

Custom Solution | Dual Chamber Turnkey Leak Test System for Auto Safety Components image 2

Custom Solution | Dual Chamber Turnkey Leak Test System for Auto Safety Components image 3

IndustriesAutomotive & Transportation

Leak test chamber to accommodate four different part sizes
High throughput and fast cycle times
Ability to change the reject set point without changing out calibrated leak standards
Dual stainless steel leak test chambers with auto open/close of lid and fiber optic through-beam sensors for part detection

Application:	Airbag Inflators & Components
Industry:	Automotive A/C Systems & Components
Production Volume:	Medium to high
Tracer gas:	Helium and Argon mix
Controller System:	Custom PLC
Leak Test Method:	Helium hard vacuum
Leak rate:	5 x 10^-9 Pa.m³/sec
Cycle time:	Less than 18 seconds
Internal Test Pressure:	60 Mpa
Configuration:	Portable station
Chamber:	Two custom-tooled leak test fixtures

IndustriesAutomotive & Transportation

Related Products

Helium Hard Vacuum Systems

Custom Solution | Dual Chamber Turnkey Leak Test System for Airbag Inflators

Two, stainless steel custom tooled leak test chambers with custom inserts to accommodate different part models and configurations
Automated chamber lid opening and closing with safety light curtain
2 each 2D bar code scanners hard mounted for easy operator scanning
Reject bin to collect parts that fail the leak test
Fast cycle times of 6000 parts per day

Helium Hard Vacuum Systems

Custom Solution | Dual Chamber Turnkey Leak Test System for Auto Safety Components

Leak test chamber to accommodate four different part sizes
High throughput and fast cycle times
Ability to change the reject set point without changing out calibrated leak standards
Dual stainless steel leak test chambers with auto open/close of lid and fiber optic through-beam sensors for part detection

Helium Hard Vacuum Systems

Custom Solution | Leak Test System for Airbag Diffusers

Dual vacuum test chambers and leak detectors for high speed
Automated chamber open and close with safety light curtains
Automated calibration with helium supply and calibrated leaks built into dummy parts

Helium Hard Vacuum Systems

Custom Solution | Multi-Chamber FLEXSTATION Leak Test System for Auto A/C Hose

FLEXSTATION helium leak test system
Multiple custom machine billeted aluminum vacuum chambers

Helium Hard Vacuum Systems

Custom Solution | High Volume Automated Leak Test System for Airbag Inflators

Application: Airbag inflator testing
Industry: Automotive
Automated part sorting and marking
Feed and exit conveyors
Universal grippers for different part models

Helium Hard Vacuum Systems

Custom Solution | Helium Hard Vacuum Leak Test System for Airbag Inflators

High sensitivity vacuum decay capability
Auxiliary pumping system for high performance and speed
Dual helicoptor pick and place material handling system integrated to conveyor
Automated part sorting and communication to RFID on pallet
Universal grippers for different part models

Helium HATS Accumulation Leak Test System for Airbag Inflators

Accumulation Leak Test Systems

Custom Solution | Helium HATS Leak Test System for Airbag Inflator Components

Leak Test Method: Automated helium accumulation
Application: Helium accumulation test for airbags in high-volume inflator production
Industry: Automotive & Transportation

Requirements

Support high-volume testing of airbag inflators
Reduce contamination from lubrication residues
Minimize maintenance and downtime
Automate the leak test process for consistent results
Include calibration and validation capability

Our Solution

Automated helium accumulation test for airbags combining charging, accumulation, and measurement
Sealed test chamber design prevents contamination and improves reliability
Built-in calibration and validation maintain long-term accuracy
Data logging and automated control improve repeatability and traceability
Durable construction supports continuous production use

Helium Accumulation Leak Test for Fuel Filler Pipes

Accumulation Leak Test Systems

Custom Solution | Helium Accumulation Leak Test System for Fuel Filler Pipes

Accumulation system with a unique gas re-circulation system
Integration of two systems to one leak detector and controller for cost efficiency
Standard tooling platform for simple chamber/fixture upgrades
System designed with locking casters for quick production line layout changes
Integrated helium calibrated leak standard for calibration and verification

Helium Hard Vacuum Systems

Custom Solution | FLEXSTATION Leak Test System for Air Brake Actuators

Custom tooling for to fit multiple models of air brake actuators for trucks and buses.
FLEXSTATION configurable software and hardware

Helium Hard Vacuum Systems

Custom Solution | Coffin-Style Leak Test System for Auto A/C Hose

Universal vacuum test chamber with internal hoses and interchangeable connectors
Automated chamber opens and closes with safety light curtains
Automated calibration with helium supply and calibrated leak

Helium Hard Vacuum Systems

Custom Solution | Leak Test System for Auto Air Suspension Reservoirs

Operator loaded test chamber with hard tooling that opens valve upon sealing
Innovative ink marking system to mark passing parts while in the vacuum chamber
Integrated Zebra label printer
Leak test reservoir with built-in Schrader valve for fast cycle times

Helium Hard Vacuum Systems

Custom Solution | Helium Hard Vacuum Leak Test System for Auto A/C Hose

Universal vacuum test chamber for a wide variety of test parts
Automated chamber open and close with safety light curtains
Automated calibration with helium supply and calibrated leak

Helium Hard Vacuum Systems

Custom Solution | Helium Hard Vacuum Leak Test System for HVAC Compressors

Low cost horizontal cylindrical chamber with dual doors and integration to production line roller conveyor
Simple operator loading with pallet
Gas booster and custom software to mix and boost test gas
Integrated air proof test to 300 psia
Calibrated leak with master part to calibrate and validate the test
Enclosed pumping system to reduce noise

Helium Hard Vacuum Systems

Custom Solution | Helium Hard Vacuum Leak Test System for High Pressure Gas Storage Tanks

Automated tank connection with quick disconnect valve on head stock (No internal hose).
Pneumatically actuated connector at end of chamber to interface with the tank head stock
to seal and supply test tracer gas.

Helium Accumulation Leak Test for Satellite Propulsion

Accumulation Leak Test Systems

Custom Solution | Helium Accumulation Leak Test System for Satellite Propulsion Modules

Helium Accumulation Test for Satellites
Custom engineered accumulation chamber with mixing fans
Helium mass spectrometer leak detector with sniffer probe integrated to chamber
PC-controlled system with datalogging
Integrated helium calibrated leak standard for calibration and verification

Accumulation Leak Test Systems

Custom Solution | SF6 Accumulation Leak Test System for High Voltage Switchgear

SF6 accumulation test for switchgear
SF6 (sulfur hexafloride gas) accumulation leak test chamber
Adjustable mixing fans
Purging capability
Pallet forklift loading capability

Non-Helium Tracer Gas Systems

Custom Solution | Non-Helium (Refrigerant) Leak Test System for Auto A/C Connectors

Multi-chamber leak test system with PC-based control system
Design to allow remote mounting of test chamber in temperature chamber
Calibrated leak port to attach different refrigerant calibrated leaks for system calibration

Production Leak Test Systems

Custom Solution | RGA Hard Vacuum Leak Test System for Missile Steering System Components

Single chamber RGA-based leak test system with PC-based control system
Multiple purge gases
Multiple calibrated leak manifold for system calibration using different gases
Customized data logging and report generation

Non-Helium Tracer Gas Systems

Custom Solution | Non-Helium (Refrigerant) Leak Test System for Refrigerant Control Valves

Dual chamber RGA-based leak test system
Batch testing
Multiple calibrated leak manifold for system calibration

Helium Bombing Systems

Manual Tabletop Helium Bombing Station

ASME approved for 110 psi
Setup is helium leak tested to less than 10^-9 atm-cc/sec
Includes Certificate of Conformance
Tabletop base (15″ W x 16″ L)

Helium Hard Vacuum Systems

Custom Solution | Leak Test System for Heat Exchangers

High pressure, pneumatic operated pressure booster system to achieve test pressures and optimize helium usage
L-style cradle feet to support chamber, mounted on mobile cart
Cladded vacuum chamber and reusable pressure relief vent
Designed to effortlessly open and close with pneumatic operated clamps
Designed with slide out shelf for easy loading/unloading of parts
PC-based LabView application with custom reports

Helium Hard Vacuum Systems

Custom Solution | Leak Test System for Refrigeration Compressors

Heavy-duty slide-out tray for easy product loading
Pressure booster and integrated gas mixer to minimize use of helium
Helium sniffer probe for pinpointing leak failures

Vacuum Chambers

Custom Solution | Bombing and Leak Test Chambers for Military & Defense Components

Bombing Chamber

3-gallon internal capacity
Top-opening lid with 5 7/8″ x 4 7/8″ oval size
Manual valves for helium and vacuum connections
Safety pressure relief valve set to 75 psig

Leak Test Chamber

304 SS body and lid with glass bead blast finish
Hinged lid with L-gasket seal
Flat bottom NW 40 port for leak detector inlet

Custom Dual Chamber Helium Bombing System

Helium Bombing Systems

Custom Solution | Dual Chamber Helium Bombing System

Two 304 stainless steel bombing chambers with electropolished finish with fully removable, clamped lid suitable for both vacuum and pressure
ASME approved for 110 psi
ATLAS Tracer Gas Charge System and Leak Test Process Controller for automated control of bombing process for both helium bombing chambers with multiple user-defined recipe parameters

Production Leak Test Systems

Custom Solution | Pre-Leak Test Evacuation System

Multiple vacuum chambers with the valve manifold
Digital operator interface to easily process the parts.

Automated Helium Bombing Station for Medical Circuit Trays

Helium Bombing Systems

Custom Solution | Automated Helium Bombing Station for Medical Grade Circuit Trays

Two independent 9.5″ DIA X 9.5″ H ASME pressure bombing chambers with fully removeable lid and clamps suitable for vacuum or pressure
Two ATLAS Tracer Gas Charge System and Leak Test Process Controllers for each bombing chamber.
Laptop on slide-out support mounts integrated with barcode scanners and Atlas Controller for streamlined data logging
Two lid support shelves for chamber loading and unloading
Electropolish finish compatible with clean room environment and medical grade applications

Helium Accumulation Leak Test System for Bioprocess Containers

Production Leak Test Systems

Custom Solution | TITANTEST Leak Test System for Bioprocess Containers

Helium tracer gas
Dual clamshell-type aluminum test chambers
Automated sniffing accumulation test method
Fast cycle times
High sensativity

Helium Hard Vacuum Systems

Custom Solution | Leak Test System for Disposable Bioprocess Containers

Helium Hard Vacuum
Automated
Wide range of container sizes for leak detection

Helium Hard Vacuum Systems

Custom Solution | Leak Test System for Reusable Bioprocess Containers

Heavy duty stainless steel workstation frame and 16 gauge stainless steel enclosure includes ventilation and exhaust features compatible with bioprocessing, clean room, and wash down environments
Dual, 304 stainless steel vertical cylindrical vacuum chambers capable of testing containers up to 20 liters in volume. Chambers feature a hinged lid and lid close sensor
PLC touchscreen access to test parameters, timers, with display of test status, failures, faults, and operator messages. Software capable of fully automated and manual mode operation of test sequence with built-in interlocks for manual operation. Controller software features data logging, data storage, and network connectivity

Helium Hard Vacuum Systems

Custom Solution | Turnkey Leak Test System for A/C Coils

Custom tooled “L” shaped vacuum test chamber accommodates two separate, unique test parts
Chamber features include front loading opening, manual vertical sliding door, and manually operated slide-out loading shelf

Helium Hard Vacuum Systems

Custom Solution | FLEXSTATION Leak Test System for Auto A/C Hose

Custom aluminum test chamber designed with two interchangeable tooling blocks that mount to the test part.
FLEXSTATION software configuration to accommodate a variety of test fixture and test sequence options

Helium Hard Vacuum Systems

Custom Solution | Helium Hard Vacuum System for Refrigeration Assemblies

Leak test chamber is a 48″ DIA X 86″ L belt-driven actuating horizontal chamber operating on sliding rails to enclose the part shelf and seal to the bulkhead door
Custom bulkhead is machine-polished to ensure proper sealing and equipped with multiple custom ports and feedthroughs
Safety measures include a chamber enclosure fence ““ during chamber actuation, actuation stops if light curtain barrier is breached
High pressure booster for nitrogen proof test of the refrigerant circuit increases the pressure from 80 psig to 625 psig
Custom system controller with PC interface, including ethernet connection to customer’s network

Production Leak Test Systems

Custom Solution | FLEXSTATION Leak Test System for Auto A/C Hose

FLEXSTATION helium leak test system
Custom machine billeted aluminum vacuum chamber with two tooling blocks to fit two hose models
Software options to include:
- Multiple passwords for engineering and maintenance to restrict access to manual modes and editing test recipes
- Options to interface with automated or manually actuated test fixtures
- Options to integrate with part marking systems
- Options for multiple configurations for integrating the calibrated leak into the system for calibration
- Configurable for manual button, automatic or remote cycle initiation

Helium Bombing System for Fusing & Ordnance Components

Helium Bombing Systems

Custom Solution | Custom Bombing System for Fusing & Ordnance Components Cart-Mounted

Two standard 9″ X 15″ ASME Pressure Bombing Chambers
Digital vacuum gauge with display and 0-2V analog output, 760 Torr to 1 Torr
Digital pressure gauge on helium bombing chamber with 0-100 psia absolute range and 0-2V analog output
Vacuum system cart with 4-plug power strip, power cord, support platform and security chain for helium tank

Helium Bombing Systems

Custom Solution | Dual Chamber Helium Bombing System for Hermetically Sealed Parts

10″ X 10″ Bombing Chamber features stainless steel construction, completely removable lid with large opening, 3 – 1/4″ NPT ports on cross-for supply, evacuation and vent, and a 0-30 inHg to 100 psi compound gauge. The chamber operates up to 100 psi, and is ASME stamped and approved for 110 psi.
ATLAS™ Leak Test Process Controller with helium charging with part evacuation, air fill, and helium fill options and up to 100 customized test recipes (see product link for full specifications)
System components shipped for on-site assembly on customer workstation

Dual Chamber Helium Bombing System for Capacitor Manufacturer

Helium Bombing Systems

Custom Solution | Dual Chamber Bombing System for Capacitor Manufacturer

Two 10″X10″ Leak Test ASME Pressure Bombing Chambers (100 PSI)
ATLAS™ Leak Test Process Controller with flexible controller allowing for helium charging, evacuation, air proof testing, and decay testing of products for tracer gas leak testing. Features include:
- Ethernet interface and remote control (RS232)
- Enter test ID data manually or via bar code
- Test summary log or live data stream to CSV file
- Retrieve data by SD card or Ethernet connection
- Data storage capacity of over 5 million test results via internal 8GB SD card