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Custom Solution | Coffin-Style Leak Test System for Auto A/C Hose

SKU:

X-1P21786

A global manufacturer of industrial hose required a leak test system capable of testing multiple sizes and styles of automotive air conditioning hose within a single chamber. The system needed to support varying hose lengths, connection types, and production demands while maintaining consistent test performance.

To meet these requirements, we engineered a custom coffin-style leak test system designed around a universal vacuum chamber. The chamber incorporates internal hose routing with interchangeable connectors, allowing quick changeover between hose configurations without tooling replacement. Automated chamber motion improves operator safety and repeatability, while integrated helium calibration ensures consistent leak rate verification. The system uses the helium hard vacuum leak test method to deliver reliable results for medium- to high-volume production environments.

  • Universal vacuum test chamber with internal hoses and interchangeable connectors
  • Automated chamber opens and closes with safety light curtains
  • Automated calibration with helium supply and calibrated leak
Application: Leak testing auto A/C hose
Industry: Automotive A/C Systems & Components
Production Volume: Medium to high
Tracer gas: Helium
Controller System: Custom PLC
Leak Test Method Helium hard vacuum
Leak Rate 1 x 10-5 atmcc/sec helium
Throughput Approximately 2 parts every 90 seconds
Configuration Portable system
Chamber Custom machined coffin-style chamber
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