Production Leak Test Systems

Production leak test systems deliver high-speed, repeatable performance for demanding manufacturing environments. Engineers integrate these systems into automated workflows to increase throughput and ensure consistency. Each system can be configured for a wide range of tracer gas and pressure-based methods, providing flexibility across applications and industries.

Standard Features

Supports helium tracer gas, and non-helium tracer gas methods
Fully automated system integration with production lines
High-throughput capability for large-scale manufacturing
Robust and repeatable operation for consistent quality assurance

Applications

Automotive assemblies and components
Aerospace and defense hardware
Electronics and sealed devices
Medical and pharmaceutical packaging
Industrial fluid and gas systems

Subcategories

Product Type

Application

Method

Chamber Shape

Chamber Size

Chamber Material

Lid/Door Material

Lid/Door Style

Chamber Orientation

Thermal Control

Vacuum Rating

Heating Method

Leak Detector Model

Pump Type

Automation

Leak Type

Leak Exhast

Gas Type

Vacuum Range

Charge Type

Charge Pressure

Integration

Leak Detector Port

Cooling

Heating

Maximum Wats

Accessories For

TITAN VERSA (TV) Maintenance

Accessory Type

Brand

Service Parts For

Type

Industries

Production Leak Test Systems

Custom Solution | FLEXSTATION Leak Test System for Auto A/C Hose

Custom Solution | FLEXSTATION Leak Test System for Auto A/C Hose

FLEXSTATION helium leak test system
Custom machine billeted aluminum vacuum chamber with two tooling blocks to fit two hose models
Software options to include:
- Multiple passwords for engineering and maintenance to restrict access to manual modes and editing test recipes
- Options to interface with automated or manually actuated test fixtures
- Options to integrate with part marking systems
- Options for multiple configurations for integrating the calibrated leak into the system for calibration
- Configurable for manual button, automatic or remote cycle initiation

Helium Hard Vacuum Systems

Custom Solution | Helium Hard Vacuum System for Refrigeration Assemblies

Custom Solution | Helium Hard Vacuum System for Refrigeration Assemblies

Leak test chamber is a 48″ DIA X 86″ L belt-driven actuating horizontal chamber operating on sliding rails to enclose the part shelf and seal to the bulkhead door
Custom bulkhead is machine-polished to ensure proper sealing and equipped with multiple custom ports and feedthroughs
Safety measures include a chamber enclosure fence ““ during chamber actuation, actuation stops if light curtain barrier is breached
High pressure booster for nitrogen proof test of the refrigerant circuit increases the pressure from 80 psig to 625 psig
Custom system controller with PC interface, including ethernet connection to customer’s network

Helium Hard Vacuum Systems

Custom Solution | FLEXSTATION Leak Test System for Auto A/C Hose

Custom Solution | FLEXSTATION Leak Test System for Auto A/C Hose

Custom aluminum test chamber designed with two interchangeable tooling blocks that mount to the test part.
FLEXSTATION software configuration to accommodate a variety of test fixture and test sequence options

Helium Hard Vacuum Systems

Custom Solution | Turnkey Leak Test System for A/C Coils

Custom Solution | Turnkey Leak Test System for A/C Coils

Custom tooled “L” shaped vacuum test chamber accommodates two separate, unique test parts
Chamber features include front loading opening, manual vertical sliding door, and manually operated slide-out loading shelf

Helium Hard Vacuum Systems

Custom Solution | Leak Test System for Refrigeration Compressors

Custom Solution | Leak Test System for Refrigeration Compressors

Horizontal high vacuum chamber with heavy-duty slide-out tray for easy product handling
Pressure booster and integrated gas mixer to reduce helium consumption
Helium hard vacuum testing for fine leak detection
Helium sniffer probe for rapid identification of leak locations
Portable cart-mounted system for flexible production floor integration

Helium Hard Vacuum Systems

Custom Solution | Leak Test System for Heat Exchangers

Custom Solution | Leak Test System for Heat Exchangers

High pressure, pneumatic operated pressure booster system to achieve test pressures and optimize helium usage
L-style cradle feet to support chamber, mounted on mobile cart
Cladded vacuum chamber and reusable pressure relief vent
Designed to effortlessly open and close with pneumatic operated clamps
Designed with slide out shelf for easy loading/unloading of parts
PC-based LabView application with custom reports

Non-Helium Tracer Gas Systems

Custom Solution | Non-Helium (Refrigerant) Leak Test System for Refrigerant Control Valves

Custom Solution | Non-Helium (Refrigerant) Leak Test System for Refrigerant Control Valves

Dual chamber RGA-based leak test system
Batch testing
Multiple calibrated leak manifold for system calibration

Non-Helium Tracer Gas Systems

Custom Solution | Non-Helium (Refrigerant) Leak Test System for Auto A/C Connectors

Custom Solution | Non-Helium (Refrigerant) Leak Test System for Auto A/C Connectors

Multi-chamber leak test system with PC-based control system
Design to allow remote mounting of test chamber in temperature chamber
Calibrated leak port to attach different refrigerant calibrated leaks for system calibration

Helium Hard Vacuum Systems

Custom Solution | Helium Hard Vacuum Leak Test System for Auto A/C Hose

Custom Solution | Helium Hard Vacuum Leak Test System for Auto A/C Hose

Universal vacuum test chamber for a wide variety of test parts
Automated chamber open and close with safety light curtains
Automated calibration with helium supply and calibrated leak

Helium Hard Vacuum Systems

Custom Solution | Coffin-Style Leak Test System for Auto A/C Hose

Custom Solution | Coffin-Style Leak Test System for Auto A/C Hose

Universal vacuum test chamber with internal hoses and interchangeable connectors
Automated chamber opens and closes with safety light curtains
Automated calibration with helium supply and calibrated leak

Helium Hard Vacuum Systems

Custom Solution | Multi-Chamber FLEXSTATION Leak Test System for Auto A/C Hose

Custom Solution | Multi-Chamber FLEXSTATION Leak Test System for Auto A/C Hose

FLEXSTATION helium leak test platform
Multi-chamber configuration for parallel testing
Portable cart-based system layout for flexible integration
Compact footprint suited for production environments
Multiple custom vacuum chambers machined from aluminum billet
Hard interface tooling matched to complex hose geometry
Minimal internal test volume to reduce cycle time

Helium Hard Vacuum Systems

Custom Solution | Helium Hard Vacuum Leak Test System for HVAC Compressors

Custom Solution | Helium Hard Vacuum Leak Test System for HVAC Compressors

Low cost horizontal cylindrical chamber with dual doors and integration to production line roller conveyor
Simple operator loading with pallet
Gas booster and custom software to mix and boost test gas
Integrated air proof test to 300 psia
Calibrated leak with master part to calibrate and validate the test
Enclosed pumping system to reduce noise

Helium Sniffing Systems

Automated Helium Sniffing System Cart-Mounted with a TITAN VERSA T Helium Leak Detector

Automated Helium Sniffing System Cart-Mounted with a TITAN VERSA T Helium Leak Detector

TITAN VERSA (T) Tower Wet Pump

Standard flow evacuation valve
Standard flow vent valve
Voltage supply: 100-120 V
7″ color touch screen
Click here for TITAN VERSA T full details and specifications

ATLAS Controller

Includes basic helium charging with part evacuation, air fill, and helium recovery options
Ability to remotely monitor TITAN VERSA helium leak detector
Up to 100 customized test recipes
7″ Remote HMI with VESA 100 mounting and magnetic mounting
Communication and data logging
Click for more information on the ATLAS Controller

Wet Evacuation Pump

Mobile Production Cart

Swivel and locking casters
Casters can be switched to leveling feet
25 1/8″ L by 30 5/8″ W workspace

Sniffer Probe

Achieves sensitivities up to 1 x 10^-7 atm-cc/sec
Male connector for quick connect/disconnect
Compatible with all Alcatel leak detectors including ASM 142, ASM 180T, ASM 182T, and ASM 340
Includes spare tip and filter
33 feet of hose
Hose extension also available (part number LMSA090216)

Sniffer Leak Standard

Helium Sniffing Systems

Manual Helium Sniffing System Cart-Mounted with a TITAN VERSA TD Helium Leak Detector

Manual Helium Sniffing System Cart-Mounted with a TITAN VERSA TD Helium Leak Detector

TITAN VERSA (TD) Tower

Standard flow evacuation valve
Standard flow vent valve
Voltage supply: 100-120 V
7″ color touch screen
Click here for TITAN VERSA TD full details and specifications

Mobile Production Cart

Swivel and locking casters
Casters can be switched to leveling feet
25 1/8″ L by 30 5/8″ W workspace

Gas Charge Manifold Key Features

Charge Manifold includes Helium fill, Vent and Evac valves to properly perform helium charge process.
Includes the following:
- 0-150 pisg Pressure gauge (with manual setpoint adjust)
- 110 psig Pressure relief valve
- 3′ section of 3/8″ tubing to connect to test object or chamber
Assembly fully leak tested and functionally tested

Sniffer Probe

Achieves sensitivities up to 1 x 10^-7 atm-cc/sec
Male connector for quick connect/disconnect
Compatible with all Alcatel leak detectors including ASM 142, ASM 180T, ASM 182T, and ASM 340
Includes spare tip and filter
33 feet of hose
Hose extension also available (part number LMSA090216)

Sniffer Leak Standard

Helium Sniffing Systems

Automated Helium Sniffing System Cart-Mounted with a TITAN VERSA C Helium Leak Detector

Automated Helium Sniffing System Cart-Mounted with a TITAN VERSA C Helium Leak Detector

TITAN VERSA (C) Compact

Standard flow evacuation valve
Standard flow vent valve
Voltage supply: 100-120 V
7” color touch screen
Click here for TITAN VERSA C full details and specifications

ATLAS Controller

Includes basic helium charging with part evacuation, air fill, and helium recovery options
Ability to remotely monitor TITAN VERSA helium leak detector
Up to 100 customized test recipes
7″ Remote HMI with VESA 100 mounting and magnetic mounting
Communication and data logging
Click for more information on the ATLAS Controller

Maintenance Cart with Gas Bottle Attachment

Swivel and locking casters
40.8″ W x 25.0″ L x 36.3″ H
Gas bottle bracket holds one T, K, S, or Q size gas cylinder securely

Sniffer Probe

Achieves sensitivities up to 1 x 10^-7 atm-cc/sec
Male connector for quick connect/disconnect
Compatible with all Alcatel leak detectors including ASM 142, ASM 180T, ASM 182T, and ASM 340
Includes spare tip and filter
33 feet of hose
Hose extension also available (part number LMSA090216)

Sniffer Leak Standard

Dry Evacuation Pump

Helium Sniffing Systems

Manual Helium Sniffing System Cart-Mounted with a TITAN VERSA C Helium Leak Detector

Manual Helium Sniffing System Cart-Mounted with a TITAN VERSA C Helium Leak Detector

TITAN VERSA C

Standard flow evacuation valve
Standard flow vent valve
Voltage supply: 100-120 V
7″ color touch screen
Click here for TITAN VERSA C full details and specifications

Dry Evacuation Pump

Maintenance Cart with Gas Bottle Attachment

Swivel and locking casters
40.8″ W x 25.0″ L x 36.3″ H
Gas bottle bracket holds one T, K, S, or Q size gas cylinder securely

Gas Charge Manifold Key Features

Charge Manifold includes Helium fill, Vent and Evac valves to properly perform helium charge process.
Includes the following:
- 0-150 pisg Pressure gauge (with manual setpoint adjust)
- 110 psig Pressure relief valve
- 3′ section of 3/8″ tubing to connect to test object or chamber
Assembly fully leak tested and functionally tested

Sniffer Probe

Achieves sensitivities up to 1 x 10^-7 atm-cc/sec
Male connector for quick connect/disconnect
Compatible with all Alcatel leak detectors including ASM 142, ASM 180T, ASM 182T, and ASM 340
Includes spare tip and filter
33 feet of hose
Hose extension also available (part number LMSA090216)

Sniffer Leak Standard